Can & Cap Assembly

Status of BCC's Employees

CAN/Cap Assembly in 2nd Lithium Battery business

BCC, running cap assembly line sub-component manufacturing is integrated, is demonstrating one-stop solution
for product design to development guaranteeing safety and quality.

Prismatic Type
Prismatic Type
Side-Tap Type
Side-Tap Type
Cap Assembly
Cap Assembly
Side-Tap Type
Side-Tap Type

The assembly line for this process is exhibited limitedly as in compliance to the technology protection law with the user,
and is separately configured according to the intended type and Ah of the line

  • Stack JR Cassette
  • Extrusion / Drawing Can
  • Top Terminal
  • Middle Terminal
  • Bottom Terminal
  • Cathode Cap Plate
  • Anode Cap Plate
  • Cathode Side Insulator
  • Anode Side Insulator
  • Temporary Pin
  • Cathode Current Collector
  • Anode Current Collector
  • Vent
  • Disk
  • Seal Ball

Cap assembly Product process
Prismatic

Current Collector(CC)
Process

  • Parts supply
  • Rivet caulking
  • Laser welding
  • Inspection
  • Tray loading

Cap plate(CP)
Process

  • Cap plate supply
  • OSD welding
  • Vent welding
  • Leak inspection
  • ATC & Buffer

Main assembly(MA)
Process

  • Rivet press
  • Laser welding
  • Leak inspection

Inspection & packing
Process

  • Quality check
  • Visual check
  • Packing (Include ATC)

ATC
(Automatic Test Check)

Short inspection,
Connection resistance test,
Flatness test, CC
disance/angle inspection,
Inspection for CP insert
Height, Terminal Height
inspection, CC side inspectio

CAN & Cap Assembly, why are so important in Cell Manufacturing?

In the battery production, Producing yield may be the most important factor and Bluecapcan has been accumulating manufacturing
technologies cooperating with lots of customers and keeps reliability and safety of our products.

Long-Term Service Tendency

GWP BCC

(Great-Work-Place)
Status of BCC's Employees

Trust

Credibility
Business Vision & Plan sharing with employees
Respect
Every Single personnel is important .for BCC
Fairness
No Mater what dept belonged to, employee gets compensated according to accomplishment.

Pride

Employee has faith and passion to grow BCC

Fun

Get motivated on working and feel fun

No resignations there have been since joining BCC. BCC makes employees motivated to continue working in BCC by trying to become a GWP.

Owned 2GWh-scale
manufacturing
line set-up

delivery system process

500 SQM facility required for pilot (1) line

Utility(EIectricityt Air. CIeaning water etc..) cost

Precise High-End automatic equipment line

ReguIarIy Maintenance (Mech/ControI)

lnitial Equipment setting (Local Site)

Measuring/Testing Devices

Least, 5 Operator / shift : 24M operating in a day (3 shift)

(Separate) Engineering Team

(Separate) QuaIity Team

(Separate) Delivery Team

R&D Cost (Different Prismatic Type)

Sales (Exhibition. Onsite meeting etc..)

Capacity
50K/mon(operator / manual / insert>weld>stack)
Components

Laser welding m/c 1 set (4KW)

Leak Test 1 set (CTS, SENTINEL C28)

Laser scanner 2 sets

Resistance measuring 1 set (HIOKI, BT3563)

OSD/Vent welding m/c 1 set

Short measuring 1 set (KIKUSUI, TOS5051A)

Riveting (Servo Press) 1 set

Zig & Pallet ( accordingly to Target model)

Circular welding m/c 1 set

Vent Durability Evaluation

Standard facility to test Vent durability Long-term reliability evaluation item setting to verify as to manage durability of components.

Leak Testing Of Inosculation

Components evaluation and inspection warranty are possible with the Standard equipment of leakage specializing leak inspection on sealing As the specification requested by customer.

The Other Evaluation Facilities

Accurate and efficient evaluation of characteristic modes will be possible by building the standard of product models. standard test equipment specialized to all kinds of the durability and the cell components evaluation.

Operating Quality lmprovement System

Suppliers
Control System

Strict quality management on both raw material and sub-component from partner companies

Production
Control System

Standardized quality managing system on each process maintaining stable quality level

Core Tools
System Process

Set a one-stop quality management system from product designing, statistical management, measurement analysis, and potential impact analysis

Facilities & Equipment Control System

In order to keep always manufacturing the best quality products, BCC controls quality in accordance with maintenance and preservation management standards

International
Standards, Laws
Manage System

ISO9001/ISO14001/I-SO45001/IATF16949 certificated and managing system

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