블루캡캔

BlueCapCan’s R&D Center is: located in Suwon, South Korea, to cope with the customer’s requests in manufacturing the test samples.

BCC owns the number of measuring instruments and inspection machines good enough to check the early product verifications and resolve any related tolerance issues directly on-site.

The monthly production capacity is about 50,000 pcs, which meets the initial response to the customer’s demand in R&D and pilot scale project.

CauIking & Riveting M/C
Welding M/C
Short Test M/C
Leak Test M/C
Breaking pressure & Vent LEAK test M/C
3D Measunng M/C

Research Area on Welding Technology and Assembly Design

Research on the limitations of laser welding between dissimilar materials and alloys and the characteristics of parts
Research on optimal structural/mechanical assembly and testing for each materials/component
Research on value engineering and testing of unit parts

WeIding SkiII: Vent, Terminal Welding technology applied on the socket

Rivet Press Skil: Applicable tO produce Cap assembly as Rivet method for rivet-sealing compression

Clamping Skill: Socket Clamping and apply the inosculation technologyon Cell collector

Laser welding method of dissimilar metals of secondary battery cap assembly: Technical Field; This technology relates to a laser welding method for different materials of a secondary battery cap assembly,
in which a current terminal made of copper and a terminal plate made of aluminum are joined by
laser welding to form a secondary battery cap assembly.

BCC offers comprehensive consultation services for cap plate and can assembly, starting from the research and development phase.: By conducting cost analysis, evaluating assemblability, and considering mass producibility, we recommend suitable shapes, structures, And designs for the final cell.

Our coverage extends to the components that make up the assembled cap plate. We excel at bridging The gap between R&D and large-scale manufacturing level, ensuring a smooth transition while upholding consistent quality standards.

R&D on Next-generation of xEV ESS Battery Cap Assembly

BCC focuses on the cap assembly and can business utilized for medium and large-sized batteries,
and conducts technology development and research in accordance with the battery requirements needed in the industrial fields of prismatic, cylindrical, and side terminal cells.

Characteristics and performance analysis of raw material selection for cap assembly components (Al, Mn, Co, Ni, Cu, etc.)
Research on laser welding technology and utilization technology by each material for cap assembly parts
Research on pressing method for the can and cap assembly core parts process
Research on the mechanics and structure of assembly between material parts (short, terminal resistance, leakage current, burst pressure, leakage, etc.)
Design of pilot development line for prismatic and cylindrical assembly for EV and industrial applications
Establishment of quality verification infrastructure with parts suppliers

Development of Unique Technology for Laser Welding

The technology to secure manufacturing efficiency and safety in intermetallic welding technology is evolving.
BCC has been applying metal welding utilizing laser beams based on continuous research and development to secure the core technology of bonding and welding between metals or dissimilar materials for manufacturing battery parts based on the experience and manufacturing technology

Research and development of laser welding technology for each type of aluminum alloy
Development of optimal quality of laser characteristics, thermal deformation, shrinkage, etc. for each type of aluminum alloy (D.O.E/Power, Speed, FOCUS)
Research and development of bonding methods for depth, strength, and deformation between dissimilar metals

Research and Development of Eco-friendly Materials and Product Packaging

All materials in compliance to RoHS-ll Hazardous Substances Directives
Achieving high return rate and logistics cost reduction with returnable packaging
Developing packaging designs that are economical, semi-permanent, and easy to store with a safe packing system for products

Development of light-weight materials with excellent water, oil, and chemical resistance
Development of heavy-duty packaging and cushioning materials to secure utilization and recovery rates
Incorporating eco-friendly materials to reduce waste and environmental pollution

Lib Production machine

Coated Electrodes: Not only the materials and components as it is, BCC can arrange the coated electrodes (either pressed or not), Notched electrodes sheets, or stacked jelly rolls for testing purposes.

ltem	Cathode	Anode
Active Material	NCM/LCP/LFP/LFMP/ Sodium ion	Graphite, C/Si-C/LTO
Binder	PVDF	SBR, CMC
Conductive Additives	as request	as request
Solvent	NMP	DI Water
Bare Foil Thickness	10~20um	4.5~12um
Coating Width	~650mm	~650mm
Single-side Coating Weight (without fOil)	NCM/LCO: 6-30mg/㎠ LFP/LFMP: 6-20m ㎠	4.5-12mg/㎠
CaIendering Width	~ 400mm	~ 400mm
CaIendering Thickness	~ 150um	~ 178um
Compaction Density	2.2~2.4±0.05g/㎤	1.3~1.6土0.03g/㎤

provides the whole processing machines of pouch cell assembly line in R&D scale as table-top formats.: Also, BCC can supply the stand-alone machines for the pilot-scale of production. Below is the sample reference for
2~5Ah pouch cell. The specifications will vary according to the customer’s specific requirements.

Pouch Assembly Line - R&D

	Punching	Z-Stacking	Tab Welding	Forming	Side Sealing	Vacuum Sealing	Hot Pressing
Cell Capa	2-5 Ah (Cell Size should be equal for all the machines)
M/C Capa	1~4 sheets/min	6 sec/sheet	2ppm	2~4 sheets/min	2ppm	0.5~1ppm	1~2ppm
Dimension (WxLxH)	600x400x600	500x600x750	300x500x350	600x600x700	400x400x650	700x700x1,000	500x500x600

Pouch Assembly Line - Pilot

	Punching	Z-Stacking	Tab Welding	Forming	Sealing	El Filling	Degassing	Hot Pressing
Cell Capa	2-5 Ah (Cell Size should be equal for all the machines)
M/C Capa	1~4 sheets/min	<0.2mm	2ppm	<0.1mm	2ppm	0.5~1ppm	0.5~1ppm	1~2ppm
Dimension (WxLxH)	2700x1000x2000	1550x1200x2000	1200x1100x2000	2100x1200x2000	1200x1600x2000	1200x1500x2000	900x1100x2000	800x800x2000

Cylindrical Assembly Line - Pilot

	Lead Tab Welding (+)/(-)	Winding	(-) Tab Welding	Swaging	Beading	El Filling	(+) TAb Welding)	Crimping & Sizing
Cell Capa	18650/21700 (Machine to be compatible depending on cell model)
M/C Capa	10 sec/pc	50 sec/pc	8 sec/cell	15 sec/cell	30 sec/cell	3 min/cell	15 sec/cell	60 sec/cell
Dimension (WxLxH)	800x700x1850	5000x2600x2400	800x800x2000	800x800x2000	800x800x2000	800x800x2000	1500x800x2000	1200x800x2000